•  
  •  
 

Keywords

Foamed concrete tiles, Polypropylene Fiber, Waste tire rubber, Rupture force, Water absorption

Document Type

Research Paper

Abstract

The growing negative effects of nonbiodegradable trash, including waste tires, underscore the necessity for sustainable alternatives in construction materials. This study examines the feasibility of manufacturing foamed concrete tiles reinforced with fibers, utilizing a superplasticizer (SP) with suitable quantities of waste tire rubber (WTR) from nonbiodegradable tires to reduce environmental pollution. Initially, standard concrete tiles with a density of 2400 kg/m³ and dimensions of 500 × 500 × 50 mm3 (Class A, IQS 1107) were manufactured for comparison. Subsequently, four types of foamed concrete tiles with a density of 1100 kg/m³ were produced: conventional foamed concrete tiles, foamed concrete tiles enhanced with SP, fiber-reinforced foamed concrete tiles utilizing polypropylene (PP), and fiber-reinforced rubberized foamed concrete tiles containing SP, PP, and WTR. To assess the effect of density, fiber-reinforced rubberized foamed concrete tiles were produced with densities of 800 and 1400 kg/m³. In examined foamed concrete tile preparations, a fraction of sand (≤ 2.36 mm) was substituted with WTR at optimal proportions of 50% for coarse WTR (4.75–10 mm) and 34% for fine WTR (≤ 2.36 mm). The comparison of foamed concrete tiles, with and without PP and WTR, against ordinary concrete tiles revealed a reduction in the rupture force while achieving a weight reduction of more than half. The failure modes transformed from brittle to ductile upon adding these wastes. Additionally, when the density of the rubberized samples increased to 1400 kg/m³, water absorption decreased by 3.9 and 9.43 after 0.5 and 24 hours, respectively, which aligns with IQS requirements.

References

B. Raj, D. Sathyan, M. K. Madhavan, and A. Raj, Mechanical and durability properties of hybrid fiber reinforced foam concrete, Constr. Build. Mater., 245 (2020) 118373. https://doi.org/10.1016/j.conbuildmat.2020.118373 A.T. Almalkawi, W. Hong, S. Hamadna, P. Soroushian, and G. Al-Chaar, Behavior of a lightweight frame made with aerated slurry-infiltrated chicken mesh under cyclic lateral loading, Constr. Build. Mater., 160 (2018) 679-686. https://doi.org/10.1016/j.conbuildmat.2017.11.079 H. A. Ibrahim and W. A. Abbas, Fresh properties of self-consolidating expired cement-fly ash cold bonded lightweight aggregate concrete with different mineral admixtures, Eng. Technol. J., 41 (2023) 734-744. http://doi.org/10.30684/etj.2023.139260.1424 Z. M. Abed, H. K. Ahmed, and W. I. Khalil, Optimization of silica fume and slag in roller compacted concrete by Taguchi method, Eng. Technol. J., 41 (2023) 724-733. http://doi.org/10.30684/etj.2023.138600.1411 C. Sun, Y. Zhu, J. Guo, Y. Zhang, and G. Sun, Effects of foaming agent type on the workability, drying shrinkage, frost resistance and pore distribution of foamed concrete, Constr. Build. Mater., 186 (2018) 833-839. https://doi.org/10.1016/j.conbuildmat.2018.08.019 M. L. Abbas and W. A. Abbas, Cold-bonded lightweight synthetic aggregate involving high reactive attapulgite at different curing conditions, Eng. Technol. J., 41 (2023) 1-14. http://doi.org/10.30684/etj.2023.139775.1442 G. Azúa, M. González, P. Arroyo, and Y. Kurama, Recycled coarse aggregates from precast plant and building demolitions: Environmental and economic modeling through stochastic simulations, J. Cleaner Prod., 210 (2019) 1425-1434. https://doi.org/10.1016/j.jclepro.2018.11.049 R. Hassanli, J. Mills, D. Li, and T. Benn, Experimental and numerical study on the behavior of rubberized concrete, Adv. Civ. Eng. Mater., 6 (2017) 134-156. https://doi.org/10.1520/ACEM20160026 A. A. Hilal, Effect of crumb tyres rubber on some properties of foamed concrete, Anbar J. Eng. Sci., 4 (2011) 1-17. https://www.iasj.net/iasj/article/40699 J. Eiras, F. Segovia, M. Borrachero, J. Monzó, M. Bonilla, and J. Payá, Physical and mechanical properties of foamed Portland cement composite containing crumb rubber from worn tires, Mater. Des., 59 (2014) 550-557. https://doi.org/10.1016/j.matdes.2014.03.021 O.Y. Bayraktar, H. Soylemez, G. Kaplan, A. Benli, O. Gencel, and M. Turkoglu, Effect of cement dosage and waste tire rubber on the mechanical, transport and abrasion characteristics of foam concretes subjected to H2SO4 and freeze–thaw, Constr. Build. Mater., 203 (2021) 124229. https://doi.org/10.1016/j.conbuildmat.2021.124229 R. M. Damiani, Y. Song, and D. A. Lange, Effect of waste rubber inclusion on the microstructure and mechanical performance of low-density foam concrete, J. Mater. Civ. Eng., 36 (2024) 04024159. https://doi.org/10.1061/JMCEE7.MTENG-16581 N. V. Kumar, C. Arunkumar, and S. S. Senthil, Experimental study on mechanical and thermal behavior of foamed concrete. Mater. Today Proc., 5 (2018) 8753-8760. http://dx.doi.org/10.1016/j.matpr.2017.12.302 P.K. Pati and S.K. Sahu, Innovative utilization of fly ash in concrete tiles for sustainable construction, Mater. Today Proc., 33 (2020) 5301-5305. http://dx.doi.org/10.1016/j.matpr.2020.02.971 N. F. Al Obeidy and I. Wasan, Studying the possibility of producing paving flags from geopolymer concrete containing local wastes, Eng. Technol. J., 41 (2023) 1325-1336. https://doi.org/10.30684/etj.2023.141321.1494 Iraqi specification IQS. No 5, Portland cement, Central organization for standardization and quality control, 2019. ASTM C 618-19, Standard specification for coal fly ash and raw or calcined natural pozzolan for use as a mineral admixture in Portland cement concrete, ASTM International: West Conshohocken, PA, USA, 2019. Iraqi specification IQS. No. 45, Aggregate from natural sources for concrete and construction, Central Organization for Standardization and Quality Control, 2016. A. A. Hilal, N. H. Thom, and A. R. Dawson, Pore structure and permeation characteristics of foamed concrete, J. Adv. Concr. Technol., 12 (2014) 535-544. http://dx.doi.org/10.3151/jact.12.535 A. A. Hilal, N. H. Thom, and A. R. Dawson, Failure mechanism of foamed concrete made with/without additives and lightweight aggregate, J. Adv. Concr. Technol., 14 (2016) 511-520. https://doi.org/10.3151/jact.14.511 H. A. Obaid and A. A. Hilal, Foam concrete made with micro and nano silica sand: Pore structure and properties, Adv. Concr. Constr., 12 (2021) 207-216. https://doi.org/10.12989/acc.2021.12.3.207 ASTM C494/C494M-17 Standard specification for chemical admixtures for concrete, ASTM International: West Conshohocken, PA, USA, 2017. ACI 523.3R-14 Guide for Cellular Concretes above 50 lb/ft3 (800 kg/m3) Reported by ACI Committee 523, April, 2014 ASTM C796/C796M-19, Standard test method for foaming agent for use in producing cellular concrete using preformed foam, ASTM International: West Conshohocken, PA, USA, 2019. A. N. Jaffal, A. A. Hilal, and A. S. Mahmoud, Behavior of reinforced composite foamed‐normal concrete beams, J. Eng., (2023) 3653472. https://doi.org/10.1155/2023/3653472 K. Ramamurthy, E. K. Nambiar, and G. I. S. Ranjani, A Classification of studies on properties of foam concrete, Cem. Concr. Compos., 31 (2009) 388-396. https://doi.org/10.1016/j.cemconcomp.2009.04.006 Iraqi specification IQS. No.1107, Precast concrete flags, Central organization for standardization and quality control, 1988. A. A. Hilal, N. H. Thom, and A. R. Dawson, On void structure and strength of foamed concrete made without/with additives, Constr. Build. Mater., 85 (2015) 157-164. https://doi.org/10.1016/j.conbuildmat.2015.03.093 J. Hadipramana, A. A. A. Samad, A. M. A. Zaidi, N. Mohammad, and N. Ali, Contribution of polypropylene fibre in improving strength of foamed concrete, Adv. Mater. Res., 626 (2013) 762-768. https://doi.org/10.4028/www.scientific.net/AMR.626.762 G. Zheng, Y. Shi , Q. Li , Q. Yang , X. Lu , X. Zhang, X. Cheng,  Study on properties of fiber reinforced foam concrete, 7Th Int. Conf. Durability of Concrete Structures,  University of Jinan, Jinan, Shandong, China, 2022. T. Gupta, S. Chaudhary, and R.K. Sharma, Mechanical and durability properties of waste rubber fiber concrete with and without silica fume, J. Cleaner Prod., 112 (2016) 702-711. https://doi.org/10.1016/j.jclepro.2015.07.081 E.K. Nambiar and K. Ramamurthy, Sorption characteristics of foam concrete, Cem. Concr. Res., 37 (2007) 1341-1347. https://doi.org/10.1016/j.cemconres.2007.05.010 H. Zhang, X. Qi, L. Wan, Z. Zuo, Z. Ge, J. Wu, and X. Song, Properties of silt-based foamed concrete: A type of material for use in backfill behind an abutment, Constr. Build. Mater., 261 (2020) 119966. https://doi.org/10.1016/j.conbuildmat.2020.119966 A. Kashani, T.D. Ngo, P. Mendis, J.R. Black, and A. Hajimohammadi, A sustainable application of recycled tyre crumbs as insulator in lightweight cellular concrete, J. Cleaner Prod., 149 (2017) 925-935. https://doi.org/10.1016/j.jclepro.2017.02.154 N.-P. Pham, A. Toumi, and A. Turatsinze, Rubber aggregate-cement matrix bond enhancement: Microstructural analysis, effect on transfer properties and on mechanical behaviours of the composite, Cem. Concr. Compos., 94 (2018) 1-12. https://doi.org/10.1016/j.cemconcomp.2018.08.005 R. Wang, P. Gao, M. Tian, and Y. Dai, Experimental study on mechanical and waterproof performance of lightweight foamed concrete mixed with crumb rubber, Constr. Build. Mater., 209 (2019) 655-664. https://doi.org/10.1016/j.conbuildmat.2019.03.157

Highlights

Foamed concrete tiles with SP, PP fibers, and waste tire rubber were produced per IQS 1107 standards. Sustainability was achieved by replacing up to 84% of sand with waste tire rubber. Fiber-reinforced rubberized foamed concrete tiles were studied at densities of 800, 1100, and 1400 kg/m³. Including PP and WTR improved rupture load, weight, and water absorption in FC tiles compared to FCTO.

DOI

10.30684/etj.2025.154447.1834

First Page

326

Last Page

337

Share

COinS