Keywords
powder metallurgy, porosity, TiO2, Hydroxyapatite, corrosion resistance
Document Type
Research Paper
Abstract
The corrosion of implanted metals in the human body results in degradation and the release of harmful ions. Titanium and its alloys are used in biomedical applications due to their corrosion resistance and biocompatibility. This study examines how the amount of time spent sintering affects the density and corrosion resistance of Ti, Ti-6% Al, and Ti-6 % Al-2% HA (hydroxyapatite). Al was incorporated into Ti to reduce its density and enhance corrosion resistance. In contrast, HA was added at 2%, which aims to improve bioactivity and facilitate better integration with bone tissue. The samples were fabricated through powder metallurgy by mixing for 4 hours, and the compaction was 550 MPa. We sintered all samples at 1,300 °C, with varying sintering times of 60, 90, and 120 minutes. The results indicated that samples sintered for 120 minutes exhibited the highest relative densities: 91.55% for Ti, 92.89% for Ti-6%Al, and 93.24% for Ti-6%Al-2%HA. These samples demonstrated the lowest corrosion rates, with 0.2075 mpy for Ti, 0.01199 mpy for Ti-6%Al, and 0.003129 mpy for Ti-6%Al-2%HA. X-ray diffraction analysis of the Ti-6%Al-2%HA sample revealed patterns that corresponded to the titanium alloy and its byproducts, which included Ti, CaTi₄P₆O₂₄, TiP₂O₇, TiO₂, and CaTiO₃. Atomic absorption spectroscopy analysis found that only a small amount of titanium ions (0.912 ppm) was released, and no aluminum ions were detected over 14 days. Additionally, the MTT assay demonstrated 85.3% cell viability. These findings suggest that Ti-6%Al-2%HA alloys have potential applications in biomedical implants due to their improved corrosion resistance and biocompatibility.
References
R. Sridharan, A.R. Cameron, D.J. Kelly, C.J. Kearney, F.J. O'Brien, Biomaterial-based modulation of macrophage polarization: A review and suggested design principles, Mater. Today, 18 (2015) 313–325. https://doi.org/10.1016/j.mattod.2015.01.019 D. D. Kiradzhiyska, R. D. Mantcheva, Overview of biocompatible materials and their use in medicine, Folia Medica, 61 (2019) 34–40. https://doi.org/10.2478/folmed-2018-0038 X. Han, J. Ma, A. Tian, Y. Wang, Y. Li, B. Dong, X. Tong, X. Ma, Surface modification techniques of titanium and titanium alloys for biomedical orthopaedics applications: A review, Colloids Surf. B Biointerfaces, 227 (2023) 113339. https://doi.org/10.1016/j.colsurfb.2023.113339 Z. Wang, Y. Tan, N. Li, Powder metallurgy of titanium alloys: A brief review, J. Alloys Compd., 965 (2023) 171030. https://doi.org/10.1016/j.jallcom.2023.171030 Y. Mori, N. Mori, Advances in titanium alloys and orthopedic implants: new titanium alloys and future research directions, Bio-Des. Manuf., 7 (2024) 1053–1054. https://doi.org/10.1007/s42242-024-00314-1 B. Wang, M. Luo, Z. Shi, Y. Cui, Y. Lv, C. Yang, L. Wang, Porous titanium alloys for medical application: Progress in preparation process and surface modification research, Materials Science in Additive Manufacturing, 3 (2024) 2753. https://doi.org/10.36922/msam.2753 P. Barriobero-Vila, V. B. Oliveira, S. Schwarz, T. Buslaps and G. Requena, Tracking the αʺ martensite decomposition during continuous heating of a Ti-6Al-6V-2Sn alloy, Acta Mater., 135 (2017) 132–143. https://doi.org/10.1016/j.actamat.2017.06.018 Hench, L. L., and Wilson, J., An Introduction to Bioceramics; Advanced Series in Ceramics, World Scientific Publishing, University of Florida, 1993. https://doi.org/10.1142/2028 E. S. Thian, J. Huang, S. M. Best, Z. H. Barber and W. Bonfield, Magnetron co-sputtered silicon-containing hydroxyapatite thin films—an in vitro study, Biomaterials, 26 (2005) 2947–2956. https://doi.org/10.1016/j.biomaterials.2004.07.058 T. Masuda, M. Oh, and E. Kobayashi, Fabrication and Characterization of Biomedical Ti-Mg Composites via Spark Plasma Sintering, Materials, 17 (2024) 3470. https://doi.org/10.3390/ma17143470 N. Omidi, A. H. Jabbari and M. Sedighi, Mechanical and microstructural properties of titanium/hydroxyapatite functionally graded material fabricated by spark plasma sintering, Powder Metall., 61 (2018). https://doi.org/10.1080/00325899.2018.1535391 A. Farrahnoor, H. Zuhailawati, Effects of hydroxyapatite addition on the bioactivity of Ti-Nb alloy matrix composite fabricated via powder metallurgy process, Mater. Today Commun., 27 (2021) 102209. https://doi.org/10.1016/j.mtcomm.2021.102209 Y. Lin, M. Balbaa, W. Zeng, Y. Yang, D. Mahmoud, M. Elbestawi, F. Deng, J. Chen, Osteogenic Properties of Titanium Alloy Ti6Al4V-Hydroxyapatite Composites Fabricated by Selective Laser Melting, J. Mater. Eng. Perform., 33 (2024) 9664–9675. https://doi.org/10.1007/s11665-023-08632-8 E. Fereiduni, M. Balbaa, D. Mahmoud, M. Elbestawi, G. Li, J. Chen, & L. Yujing, Processing of hydroxyapatite (HA)–Ti–6Al–4V composite powders via laser powder bed fusion (LPBF): effect of HA particle size and content on the microstructure and mechanical properties. J. Mater. Res. Technol., 24 (2023) 8766–8781. https://doi.org/10.1016/j.jmrt.2023.05.111 Froes, F. H., Titanium—Physical Metallurgy, Processing, and Applications, ASM Int.: Materials Park, OH, USA, 2015. https://doi.org/10.31399/asm.tb.tpmpa.9781627083188 Y. Alshammari, B. Manogar, S. Raynova, F. Yang, L. Bolzoni, Behaviour of novel low-cost blended elemental Ti-5Fe-xAl alloys fabricated via powder metallurgy, J. Mech. Behav. Biomed. Mater., 110 ( 2020) 103865. https://doi.org/10.1016/j.jmbbm.2020.103865 F. Qin, Q. Shi, G. Zhou, X. Liu, L. Chen, W. Du, D. Yao, Influence of Powder Particle Size Distribution on Microstructure and Mechanical Properties of 17-4 PH Stainless Steel Fabricated by Selective Laser Melting, J. Mater. Res. Technol., 25 (2023) 231–240. https://doi.org/10.1016/j.jmrt.2023.05.241 S. V. Kumarán , J. M. Torralba, Development of competitive high-entropy alloys using commodity powders, arXiv preprint arXiv:2106.08576, (2021) 1–5. https://doi.org/10.48550/arXiv.2106.08576 A. Rodriguez-Contreras, M. Punset, J. A. Calero, F. J. Gil, E. Ruperez, J. M. Manero, Powder metallurgy with space holder for porous titanium implants: A review, J. Mater. Sci. Technol., 76 (2021) 129–149. https://doi.org/10.1016/j.jmst.2020.11.005 L. Bolzoni, E. M. Ruiz-Navas, E. Gordo, Understanding the properties of low-cost iron-containing powder metallurgy titanium alloys, Mater. Des., 110 (2016) 317–323. https://doi.org/10.1016/j.matdes.2016.08.010 Lütjering, G. and Williams, J. C. Titanium; 2nd ed. (Berlin, Heidelberg: Springer, 2007. https://doi.org/10.1007/978-3-540-73036-1 M. O. Bodunrin, L. H. Chown, J. A. Omotoyinbo, Development of low-cost titanium alloys: A chronicle of challenges and opportunities, Mater. Today: Proc., 38 (2021) 564–569. https://doi.org/10.1016/j.matpr.2020.02.978 Callister, W. D. Jr., & Rethwisch, D. G., Materials Science and Engineering: An Introduction, 10th ed., Wiley, 2020. https://www.amazon.com/Materials-Science-Engineering-William-Callister/dp/1119721776 Anaee, R. A. M. and Abdulmajeed, M. H. Tribocorrosion; Advances in Tribology, 2016. https://doi.org/10.5772/63657 S. A. Naser, R. A. Anaee, H. A. Jaber and A. A. Khadom, Deposition of nickel-titanium coating on stainless steel 316L by direct current sputtering for bio-implants: Electrochemical, microstructural, and morphological investigations, Inorg. Chem. Commun., 165 (2024) 112478. https://doi.org/10.1016/j.inoche.2024.112478 A. A. Azeez, Y. Danyuo and J. D. Obayemi, Effect of particle size and sintering time on the mechanical properties of porous Ti–6Al–4V implant, SN Appl. Sci., 2 (2020). https://doi.org/10.1007/s42452-020-2637-z Ratna, D. Recent Advances and Applications of Thermoset Resins; (2nd ed.). Retrieved from Elsevier, 2022. https://doi.org/10.1016/C2020-0-02814-8 A. Van Tonder, A. M. Joubert and A. D. Cromarty, Limitations of the 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl-2H-tetrazolium bromide (MTT) assay when compared to three commonly used cell enumeration assays, BMC Res. Notes, 8 (2015) 47. https://doi.org/10.1186/s13104-015-1000-8 L, Reig, C. Tojal, D. J. Busquets and V. Amigo, Microstructure and mechanical behavior of porous Ti–6Al–4V processed by spherical powder sintering, Materials, 6 (2013) 4868– 4878. https://doi.org/10.3390/ma6104868 M. B. Rahaei, D. Jia, M. Rahaei, H. Ghodrati, X. Duan, L. Zhao, H. Panahian, and A. Mohammadi, Manufacturing of high volume fraction of Ti3AlC2-Ti2AlC metallic ceramics as nano-multilayered structures through high energy milling, hot pressing, and liquid phase sintering, Mater. Charact., 124 (2017) 1–12. https://doi.org/10.1016/j.matchar.2017.01.033 S. A. Jabbar, N. J. Abdulkader, and P. S. Ahmed, Applying nanocomposite coatings to improve orthopedic alloys by using multiple flame spray, Eng. Technol. J., 41 (2023) 870–885. https://doi.org/10.30684/etj.2023.138886.1410 S. A. Jabbar, N. J. Abdulkader and P. S. Ahmed, The investigation on properties of Ti-5Si and Ti-5Nb implant alloys coated by bioactive-based composite coating, Mater. Res. Express, 11 (2024) 036520. https://doi.org/10.1088/2053-1591/ad280a C. Veiga, J. P. Davim , A. J. R. Loureiro, Properties and applications of titanium alloys: A brief review, Rev. Adv. Mater. Sci., 32 (2012) 133–148. E. Marin and A. Lanzutti, Biomedical applications of titanium alloys: a comprehensive review, Materials, 17 (2024) 114. https://doi.org/10.3390/ma17010114 R. Alkentar, N. Kladovasilakis, D. Tzetzis and T. Mankovits, Effects of pore size parameters of titanium additively manufactured lattice structures on the osseointegration process in orthopedic applications: a comprehensive review, Crystals, 13 (2023) 113. https://doi.org/10.3390/cryst13010113 W. Xu, B. Zhang, C. Liu, and X. Qu, Effects of porosity on mechanical properties and corrosion resistance of PM-fabricated porous Ti-10Mo alloy, Metals, 8 (2018) 188. https://doi.org/10.3390/met8030188 M. B. Radovanović, Ž. Z. Tasić, A. T. Simonović, M. B. Petrović, and M. M. Antonijević, Corrosion Behavior of Titanium in Simulated Body Solutions with the Addition of Biomolecules, ACS Omega, 5 (2020) 8260–8268. https://doi.org/10.1021/acsomega.0c00390 M. Niinomi, Recent metallic materials for biomedical applications, Metall. Mater. Trans. A, 33 (2003) 477–486. https://doi.org/10.1007/s11661-002-0109-2 T. Kokubo and H. Takadama, How useful is SBF in predicting in vivo bone bioactivity, Biomaterials, 27 (2006) 2907–2915. https://doi.org/10.1016/j.biomaterials.2006.01.017 M. Moravej and D. Mantovani, Biodegradable metals for cardiovascular stent application: interests and new opportunities, Int. J. Mol. Sci., 12 (2011) 4250–4270. https://doi.org/10.3390/ijms12074250 Y. Peng, C. Zhang, H. Zhou, L. Liu, On the bonding strength in thermally sprayed Fe-based amorphous coatings, Surf. Coat. Technol., 218 (2013) 17–22. https://doi.org/10.1016/j.surfcoat.2012.12.018 C. Domínguez-Trujillo, F. Ternero, J. A. Rodríguez-Ortiz, S. Heise, A. R. Boccaccini, J. Lebrato, Y. Torres, Bioactive coatings on porous titanium for biomedical applications, Surf. Coat. Technol., 349 (2018) 584–592. https://doi.org/10.1016/j.surfcoat.2018.06.037 W. Guo, Y. Wu, J. Zhang, S. Hong, G. Li, G. Ying, Y. Qin, Fabrication and Characterization of Thermal-Sprayed Fe-Based Amorphous/Nanocrystalline Composite Coatings: An Overview, J. Therm. Spray Technol., 23 (2014) 1157–1180. https://doi.org/10.1007/s11666-014-0096-z A. S. Dawood, A. A. Abdul-Hamead, and F. M. Othman, Preparation of Nano-alumina by green synthesis and study their structural properties, AIP Conf. Proc., 3002 (2024) 080018. https://doi.org/10.1063/5.0206458 A. Arifin, A. B. Sulong, N. Muhamad, J. Syarif and M. I. Ramli, Material processing of hydroxyapatite and titanium alloy (HA/Ti) composite as implant materials using powder metallurgy: A review, Mater. Des., 55 (2014) 165–175. https://doi.org/10.1016/j.matdes.2013.09.045 Y. N. Vaidyanath , K. G. Ashamanjari , K. R. Vishnu Mahesh , M. Mylarappa , M. S. Bhargava, et. Al., Development and characterization of titanium phosphates (tip₂o₇) and lithium titanium phosphate (litip₂o₇) and their thermal and electric properties, Int. J. Adv. Res., 13 (2025). http://dx.doi.org/10.21474/IJAR01/4797 H. Onoda, T. Yamaguchi, Synthesis of titanium phosphates with additives and their powder properties for cosmetics, Mater. Sci. Appl., 3 (2012) 18–23. https://doi.org/10.4236/msa.2012.31003 R. M. P. Colodrero, P. Olivera-Pastor, A. Cabeza, and M. Bazaga-García, Properties and applications of metal phosphates and pyrophosphates as proton conductors, Materials, 15 (2022) 1292. https://doi.org/10.3390/ma15041292 A. J. Haider, Z. N. Jameel and I. H. M. Al-Hussaini, Review on: titanium dioxide applications, Energy Procedia, 157 (2018) 17–29. https://doi.org/10.1016/j.egypro.2018.11.159 J. C. Ma, J. E. Benci and T. P. Feist, Effects of processing on the mechanical properties and oxidation behavior of Al2Ti, MRS Proc., 364 (1994) 1303–1308. https://doi.org/10.1557/PROC-364-1303 G. Senopati, R. A. R. Rashid, I. Kartika and S. Palanisamy, Recent development of low-cost β-Ti alloys for biomedical applications: a review, Metals, 13 (2023) 194. https://doi.org/10.3390/met13020194 V. Suresh, A. K. Teja, and S. R. Gupta, Ion release dynamics of bioactive resin cement under variable pH conditions, Front. Oral Health, 6 (2025) 1564838. https://doi.org/10.3389/froh.2025.1564838 Martins, J. R. S., R. O. Araújo, R. O. Araújo, T. A. G. Donato,V. E. Arana-Chavez, M. A. R. Buzalaf and C. R. Grandini, Influence of oxygen content and microstructure on the mechanical properties and biocompatibility of Ti-15 wt% Mo alloy used for biomedical applications, Materials, 7 (2014) 232–243. https://doi.org/10.3390/ma7010232 G. R. Matos, Surface roughness of dental implant and osseointegration, J. Maxillofac. Oral Surg., 20 (2020) 1–4. https://doi.org/10.1007/s12663-020-01437-5 A. Prokopchuk, I. Zozulia, Y. Didenko, D. Tatarchuk, and H. Heuer 1,3 and Y. Poplavko, Dielectric permittivity model for polymer–filler composite materials by the example of Ni- and graphite-filled composites for high-frequency absorbing coatings, Coatings, 11 (2021) 172. https://doi.org/10.3390/coatings11020172 I. D. S. Brum, C. N. Elias, J. C. A. Lopes, L. Frigo, P. G.P. Dos Santos and J. J. De Carvalho, Clinical analysis of the influence of surface roughness in the primary stability and osseointegration of dental implants: study in humans, Coatings, 14 (2024) 951. https://doi.org/10.3390/coatings14080951 International Organization for Standardization (1999), ISO 10993-5: Biological Evaluation of Medical Devices—Part 5: Tests for Cytotoxicity: In Vitro Methods. ANSI/AAMI. ISO 10993: Standards for the biologic evaluation of medical devices M. J. Mold, A. O'Farrell, B. Morris, C. Exley, Aluminum and Tau in Neurofibrillary Tangles in Familial Alzheimer's Disease, J. Alzheimers Dis. Rep., 5 (2021) 283–294. https://doi.org/10.3233/ADR-210011 N. Jamal Abdulkader, P. Sahbah Ahme, S. Abduladheem Jabbar, Study the properties of Ti alloy by addition Nb and Si alloying elements for Orthopedic implant, J. Nanostruct., 14 (2023) 012115. A. Al-Ghaban, N. Jamal, H. Ahmed, Study on the Ti-C/nano-ceramic additives reaction due to sintering of elemental powders, J. Pure Appl. Sci., 31 (2019) 292–296. http://dx.doi.org/10.21271/zjpas
Highlights
A novel Ti-Al-HA composite was developed for bone plate fixation applications The corrosion rate of the Ti-Al-HA composite was significantly reduced to 0.003 mm/y The Ti-Al-HA composite achieved a high relative density of 93%
Recommended Citation
Hadi, Marwa; Abdulkader, Niveen; and Al-Gebory, Layth
(2025)
"Impact of sintering time on corrosion rate and relative density of titanium, titanium-aluminum alloy, and titanium-based composites for bio-applications,"
Engineering and Technology Journal: Vol. 43:
Iss.
12, Article 2.
DOI: https://doi.org/10.30684/etj.2025.156810.1886
DOI
10.30684/etj.2025.156810.1886
First Page
1051
Last Page
1065





