•  
  •  
 

Keywords

Journal bearings, Fault diagnostics, Vibration Analysis, Deep learning, Bearing wear

Document Type

Review Paper

Abstract

This review comprehensively encompasses a range of recent studies on journal bearings, emphasizing wear fault diagnostics, condition monitoring, and fault diagnosis methodologies. A significant finding reveals a shift back to the utilization of journal bearings in various rotating machinery such as compressors, motors, turbines, and pumps. Various methodologies employed in these recent studies include vibration analysis, machine learning, deep learning, and both numerical and experimental simulations. Key findings indicate that ensemble models, such as the CNN and deep neural network (CNNEPDNN) model, significantly improve convergence speed, test accuracy, and F-Score in bearing fault diagnosis by 15-20% compared to individual models. Additionally, convolutional autoencoders have demonstrated impressive performance, achieving an average Pearson coefficient of 91% in wear estimation, underscoring the critical importance of predictive maintenance. Despite these remarkable advancements, challenges persist due to the lack of uniform evaluation criteria and the focus on specific error types under particular operating conditions. Collaborative efforts among researchers are essential for developing robust and broadly applicable diagnostic models. Addressing these ongoing issues will further enhance condition monitoring and defect detection, leading to more reliable and academically rigorous diagnostic methods applicable in diverse real-world scenarios.

References

P. Raharjo, S. Abdusslam, F. Gu, A. Ball, Vibro-Acoustic characteristic of a self aligning spherical journal bearing due to eccentric bore fault,‏ Conf. Mach. Failure Prevention Technol., O. Gecgel, J. Dias, S. Ekwaro-Osire, Alves, T. Machado, G. Daniel, K. Cavalca, Simulation-driven deep learning approach for wear diagnostics in hydrodynamic journal bearings, J. Tribol., 143 (2021) 084501.‏ https://doi.org/10.1115/1.4049067 J. Gómez, F. Hernández Montero, J. Gómez Mancilla, Variable Selection for Journal Bearing Faults Diagnostic Through Logical Combinatorial Pattern Recognition: 6th International Workshop, IWAIPR 2018, Havana, Cuba, September 24–26, 2018, Proc., 11047 , 2018, 299-306. https://doi.org/10.1007/978-3-030-01132-1_34 Bai, Y. Cheng, W. Wen, W. Liu, Y. Application of time-frequency analysis in rotating machinery fault diagnosis, Shock and Vibration, 2023. ‏https://doi.org/10.1155/2023/9878228 C. Liu, F. Dong, K. Ge, Y. Tian, A New Bearing Fault Diagnosis Method Based on Deep Transfer Network and Supervised Joint Matching, IEEE Photonics J., 16 (2024) 8600317. https://doi.org/10.1109/JPHOT.2024.3392392 C. Liu, F. Dong, A New Framework Based on Supervised Joint Distribution Adaptation for Bearing Fault Diagnosis across Diverse Working Conditions,  Shock and Vibration, 2024 (2024) 8296809. https://doi.org/10.1155/2024/8296809 Y. Li, A Review of Wind Turbine Bearing Fault Diagnosis, World Sci. Res. J., 10 (2024) 1-9. https://doi.org/10.6911/WSRJ.202402_10(2).0001 A. Dubaish, A. Jaber, State-of-the-art review into signal processing and artificial intelligence-based approaches applied in gearbox defect diagnosis, Eng. Technol. J., 42 (2023) 157-172. http://dx.doi.org/10.30684/etj.2023.142462.1535 G. Geetha, P. Geethanjali, An efficient method for bearing fault diagnosis, Syst. Sci. Control. Eng., 12 (2024) 2329264. https://doi.org/10.1080/21642583.2024.2329264 J. Dai, L. Tian, H. Chang, An Intelligent Diagnostic Method for Wear Depth of Sliding Bearings Based on MGCNN, Machines, 12 (2024) 266. https://doi.org/10.3390/machines12040266 Y. Liu, X. Xin,Y. Zhao, S. Ming, Y. Ma, J. Han, Study on coupling fault dynamics of sliding bearing-rotor system, J. Comput. Nonlinear Dynam., 14 (2019) 041005. https://doi.org/10.1115/1.4042688 D. Liu, L. Cui , H. Wang, Rotating machinery fault diagnosis under time-varying speeds: A review, IEEE J. Sens., 23,2023, 29969-29990. https://doi.org/10.1109/JSEN.2023.3326112 B.A. Tama, M. Vania, S. Lee, S. Lim‏ , Recent advances in the application of deep learning for fault diagnosis of rotating machinery using vibration signals, Artificial Intelligence Review, 56 (2023) 4667-4709. https://doi.org/10.1007/s10462-022-10293-3 H. Peng, H. Zhang, L. Shangguan, Y. Fan, Review of tribological failure analysis and lubrication technology research of wind power bearings, Polymers, 14 (2022) 3041. ‏ https://doi.org/10.3390/polym14153041 M. Maurya, I. Panigrahi, D. Dash, C. Malla, Intelligent fault diagnostic system for rotating machinery based on IoT with cloud computing and artificial intelligence techniques: a review, Soft Comput., 28 (2023) 477– 494. http://dx.doi.org/10.1007/s00500-023-08255-0 A. Moosavian, H. Ahmadi, A. Tabatabaeefar, B. Sakhaei, An appropriate procedure for detection of journal-bearing fault using power spectral density, k-nearest neighbor and support vector machine, Int. J. Smart. Sens. Intell. Syst., 5 (2012) 685-700.‏ https://doi.org/10.21307/ijssis-2017-502 N. Thamba, H. Himamshu, P. Nayak, N. Chiluar, Journal bearing fault detection based on Daubechies wavelet, Arch. Acoust., 42 (2017) 401- 414. ‏ http://dx.doi.org/10.1515/aoa-2017-0042 A. Kumar, P. Sathujoda, V. Ranjan,Vibration characteristics of a rotor-bearing system caused due to coupling misalignment–a review, Vib. Proced., 39 (2021) 1-10.‏ http://dx.doi.org/10.21595/vp.2021.22195 Y. Wei, Y. Li, M. Xu, W. Huang, A review of early fault diagnosis approaches and their applications in rotating machinery, Entropy, 21 (2019) 409. http://dx.doi.org/10.3390/e21040409 M. Romanssini, P. de Aguirre, L. Compassi-Severo, A. Girardi, A Review on Vibration Monitoring Techniques for Predictive Maintenance of Rotating Machinery, Eng., 4 (2023) 1797-1817.‏ https://doi.org/10.3390/eng4030102 O. Das, D. Das, D. Birant, Machine learning for fault analysis in rotating machinery: A comprehensive review, Heliyon, 9 (2023) e17584. ‏ http://dx.doi.org/10.1016/j.heliyon.2023.e17584 A. Nath, S. Udmale, S. Singh, Role of artificial intelligence in rotor fault diagnosis: A comprehensive review, Artif .Intell. Rev., 54 (2021) 2609-2668. ‏https://doi.org/10.1007/s10462-020-09910-w Ali, Y. 2018. Artificial intelligence application in machine condition monitoring and fault diagnosis, Artificial Intelligence: Emerging Trends and Applications, pp. 223–258. https://doi.org/10.5772/intechopen.74932 R. Liu, B. Yang, E. Zio, X. Chen, Artificial intelligence for fault diagnosis of rotating machinery: A review, Mech. Syst. Signal Process., 108 (2018) 33-47.‏ https://doi.org/10.1016/j.ymssp.2018.02.016 A. Ihsan, A .Wafa, Vibration Feature Extraction and Artificial Neural Network-based Approach for Balancing a Multi-disc Rotor System, J. Mech. Ind. Eng., 17 (2023) 429– 440. http://dx.doi.org/10.59038/jjmie/170312 A. Baqer, A. Jaber, W. Soud, Prediction of the belt drive contamination status based on vibration analysis and artificial neural network, J. Intell. Fuzzy Syst., 45 (2023) 6629-6643. http://dx.doi.org/10.3233/JIFS-222438 A. Sio-Iong, L. Gelman, H. Karimi, M. Tiboni, Advances in Machine Learning for Sensing and Condition Monitoring, Appl. Sci., 12 (2022) 12392.‏ https://doi.org/10.3390/app122312392 G. Ciaburro, Machine fault detection methods based on machine learning algorithms: A review, Math. Biosci. Eng., 19 (2022) 11453-11490.‏ https://doi.org/10.3934/mbe.2022534 G. Ciaburro, G. Iannace, Machine-learning-based methods for acoustic emission testing: A review, Appl. Sci., 12 (2022) 10476.‏ https://doi.org/10.3390/app122010476 S. Sayyad, S. Kumar, A. Bongale, A. Bongale, S. Patil, Estimating remaining useful life in machines using artificial intelligence: A scoping review, Libr. Philos. Pract., (2021) 1-26.‏ Z. Zhu, Y. Lei, G. Qi, Chai, N. Mazur, Y. An, X. Huang, A review of the application of deep learning in intelligent fault diagnosis of rotating machinery, Measurement, 206 (2023) 112346.‏ https://doi.org/10.1016/j.measurement.2022.112346 D. Alves, T. Machado, K. Cavalca, O. Gecgel, J. Dias, S. Ekwaro-Osire, Simulation-Driven Deep Learning Approach for Condition Monitoring of Hydrodynamic Journal Bearings, J. Tribol., 143 (2019) http://dx.doi.org/10.1115/1.4049067 J. Bote-Garcia, N . Mokthari, Gühmann, Wear monitoring of journal bearings with acoustic emission under different operating conditions, PHM Soc. European Conf., 5 , 2020, http://dx.doi.org/10.36001/phme.2020.v5i1.1202 B. Wan, J. Yang, S. Sun, A Method for Monitoring Lubrication Conditions of Journal Bearings in a Diesel Engine Based on Contact Potential, Appl. Sci., 10 (2020) 5199.‏ https://doi.org/10.3390/app10155199 K. Brethee, J. Ma, G. Ibrahim, F. Gu, A. Ball, Vibration Analysis for Diagnosis of Tribo-Dynamic Interaction in Journal Bearings, In International conference on the Efficiency and Performance Engineering Network, Mech. Mach. Sci., 129 (2022) 877-888.‏ https://doi.org/10.1007/978-3-031-26193-0_77 S . Poddar, N. Tandon, Detection of particle contamination in journal bearing using acoustic emission and vibration monitoring techniques, Tribol. Int., 134 (2019) 154-164.‏ https://doi.org/10.1016/j.triboint.2019.01.050 H. Li, J. Huang, S. Ji, Bearing fault diagnosis with a feature fusion method based on an ensemble convolutional neural network and deep neural network, Sensors, 19 (2019) 2034.‏ https://doi.org/10.3390/s19092034 R. Ranjan, S. Ghosh, M. Kumar, Fault diagnosis of journal bearing in a hydropower plant using wear debris, vibration and temperature analysis: A case study, Proc. Inst. Mech. Eng. Part E, J. Proc. Mech. Eng., 234 (2020) 235-242.‏ https://doi.org/10.1177/0954408920910290 J. Ma, H. Zhang, S. Lou, F. Chu, Z. Shi, F. Gu, A. Ball, Analytical and experimental investigation of vibration characteristics induced by tribofilm-asperity interactions in hydrodynamic journal bearings, Mech. Syst. Signal Process., 150 (2021)107227.‏ https://doi.org/10.1016/j.ymssp.2020.107227 P. Hiralal, P. Dilip, Diagnosis of localized defects in floating bush bearings through time-frequency domain analysis, Maintenance, Reliability and Condition Monitoring, 3 (2023). http://dx.doi.org/10.21595/marc.2023.23699 M. Siddiqui, A. Chodvadiya, J. Luo,The influence of journal bearings on the gearbox dynamics of a 5 MW wind turbine drivetrain, J. Phys. Conf. Ser., 2626 (2023) 012009. https://doi.org/10.1088/1742-6596/2626/1/012009 H. Yi, H. Jung, Kim, K. Ryu, Static load characteristics of hydrostatic journal bearings: measurements and predictions, Sensors, 2 2(2022) 7466. https://doi.org/10.3390/s22197466 D. Alves, G. Daniel, H. de Castro, T. Machado, K. Cavalca, O. Gecgel, S. Ekwaro-Osire, Uncertainty quantification in deep convolutional neural network diagnostics of journal bearings with ovalization fault, Mech. Mach. Theory., 149 (2020) 103835.‏ https://doi.org/10.1016/j.mechmachtheory.2020.103835 J. Ma, C. Fu, W. Zhu, K. Lu, Y. Yang, Stochastic analysis of lubrication in misaligned journal bearings, J. Tribol., 144 (2022) 081802.‏ https://doi.org/10.1115/1.4053626 C. Ates, T. Höfchen, M. Witt, R. Koch, Jörg Bauer, Vibration-Based Wear Condition Estimation of Journal Bearings Using Convolutional Autoencoders, Sensors, 23 (2023) 9212.‏ https://doi.org/10.3390/s23229212 L. Shi, S. Su, W. Wang, Gao, C. Chu, Bearing Fault Diagnosis Method Based on Deep Learning and Health State Division, Appl. Sci., 13 (2023) 7424.‏ https://doi.org/10.3390/app13137424 B. Lehmann, P. Trompetter, F. Guzmán, G. Jacobs, Evaluation of Wear Models for the Wear Calculation of Journal Bearings for Planetary Gears in Wind Turbines, Lubricants, 11 (2023) 364.‏ https://doi.org/10.3390/lubricants11090364 P. Li, H. Zhang, X. Li, Z. Shi, S. Xiao, F. Gu, Manufacturing error and misalignment effect on the transient lubrication behavior of dynamically loaded journal bearing with micro-groove, Phys. Fluids, 35 (2023) 073601. https://doi.org/10.1063/5.0157769 H. Jamali, H. Sultan, A. Senatore, Z. Al-Dujaili, M. Jweeg, A. Abed, O. Abdullah, Minimizing Misalignment Effects in Finite Length Journal Bearings, Designs, 6 (2022) 85.‏ https://doi.org/10.3390/designs6050085 H. Guo, J. Bao, S .Zhang, M. Shi, Experimental and Numerical Study on Mixed Lubrication Performance of Journal Bearing Considering Misalignment and Thermal Effect, Lubricants, 10 (2022) 262.‏ https://doi.org/10.3390/lubricants10100262 H. Sayed, T. El-Sayed, M. Friswell, Continuation Analysis of Rotor Bearing Systems Through Direct Solution of Reynolds Equation, In Advances in Machinery, Materials Science and Engineering Application IX: Proceedings of the 9th International Conference MMSE, 40, 2023, 217. http://dx.doi.org/10.3233/ATDE230462 B. Qian, Y. Ran, Ding, W. Sun, C. Ma, Experiment and Simulation Analysis of the Vibration Response of the Rotor-bearing System, Research Square, (2023) 1-24. ‏ https://doi.org/10.21203/rs.3.rs-1951821/v1 M. Lucassen, T. Decker, F. Guzmán, B. Lehmann, D. Bosse, G. Jacobs, Simulation methodology for the identification of critical operating conditions of planetary journal bearings in wind turbines, Forsch . Ingenieurwes., 87 (2023) 147-157.‏ https://doi.org/10.1007/s10010-023-00626-1 B. Lehmann, P. Trompetter, F. Guzmán, G. Jacobs, Evaluation of Wear Models for the Wear Calculation of Journal Bearings for Planetary Gears in Wind Turbines, Lubricants, 11 (2023) 364.‏ https://doi.org/10.3390/lubricants11090364 A. Hamzah, A. Abbas, M. Mohammed, H. Aljibori, H. Jamali, O. Abdullah, An Evaluation of the Design Parameters of a Variable Bearing Profile Considering Journal Perturbation in Rotor–Bearing Systems, Designs, 7 (2023) 116.‏ https://doi.org/10.3390/designs7050116 M. Altaf, T. Akram, M. Khan, M. Iqbal, M. Ch, C. Hsu, A new statistical features based approach for bearing fault diagnosis using vibration signals, Sensors, 22 (2022) 2012.‏ https://doi.org/10.3390/s22052012 A. Bankova, Investigation of the Qualitative Dependence between the Character of Wear and the Mutual Location of Wearing Supports, In 2022 International Conference on Communications, Information, Electr. Energy Syst.,‏ 2022, 24-26. https://doi.org/10.1109/CIEES55704.2022.9990870 T. Babu, A. Aravind, A. Rakesh, Jahzan, D . Prabha, M. Viswanathan, Automatic fault classification for journal bearings using ANN and DNN, Arch. Acoust., 43 (2018) 727–738. http://dx.doi.org/10.24425/aoa.2018.125166   S. Shakir, A. Jaber, Innovative Application of Artificial Neural Networks for Effective Rotational Shaft Crack Localization,‏ Innovative Corrosion Solutions, 52 (2024) 103-114. http://dx.doi.org/10.5937/fme2401103S D. S. Alves, T. Machado, K .L. Cavalca, O. Gecgel,. A Simulation-Driven Deep Learning Approach for Condition Monitoring of Hydrodynamic Journal Bearings. Part I: Diagnostics of Wear Faults,‏ Mech. Eng. Congress., 2019. http://dx.doi.org/10.26678/ABCM.COBEM2019.COB2019-0707

Highlights

Journal bearings have a resurgence in usage across compressors, motors, turbines, and pumps. Advanced diagnostics integrate vibration analysis, machine learning, and simulations. Ensemble models, like CNNEPDNN, enhance diagnostic metrics by 15-20%. Convolutional autoencoders achieve 91% accuracy in wear estimation. Challenges include uniform evaluation criteria and comprehensive diagnostic models.

DOI

10.30684/etj.2024.148997.1737

First Page

25

Last Page

41

Share

COinS